How Real Cars are Manufactured

The process of car manufacturing enjoys a long and interesting history. In essence, this approach can be traced back to the early twentieth century and the innovative assembly line process championed by Henry Ford. By dedicating a specific task to a certain person, he was able to churn out cars at a record-breaking pace. Although the technology has obviously improved dramatically over the past 100 years, some of the concepts are indeed the same. Let us take a look at the car manufacturing process.

From the Ground Up

Car manufacturing very literally revolves around the chassis. This is also known as the “ground-up” approach. All of the necessary components are inserted and welded to the metallic frame of the soon-to-be vehicle. Much of this is performed by robots as opposed to the human hand. Humans merely monitor the process for quality control.


All manufacturing plants are centrally controlled with the use of computers. Automation is very much king in terms of efficiency. A supervisor will perform spot checks on important items and there are times when a vehicle is pulled from the line to undergo random testing. Critical areas of the car such as the suspension, the chassis and the engine mounts are examined for any faults. Car movers supplied by Stringo can help the technician access difficult areas. With the help of Stringo’s products, the car can be moved from place to place without the need of a functioning engine. It should therefore be clear that computers are only one portion of the entire manufacturing process.

All in the Details

Once the main components are put in place (the engine, the exhaust, the doors and the windows), it is time to implement the finishing touches. Many of these items will be installed by hand. Some examples can include instrumentation, seats, the upholstery and the headlamps. We should also remember that this is the same time when the vehicle is painted a specific colour. Supervisors are close by to make certain that there are no defects before the vehicle finally leaves the assembly line and is shipped to a regional distributor.

The entire manufacturing process is actually broken up into a number of discrete steps. Within each section, quality control checks are constant and thorough. This will help to minimise the risk of an entire line being recalled due to a flaw in its production. Still, there are times when even the smallest of mistakes can cause a company a great deal of money. Although the process is continually evolving while the use of computers becomes increasingly prevalent, the role of the human will always be critical. Without the innovative approaches taken by Henry Ford and others, the vehicles that we often take for granted would most likely not exist in the quantities that they do today.